In today’s competitive market, where there are many manufacturing industries, one needs to make its brand stand out. For this purpose, modern and creative packing design is necessary. Attractive packaging will attract customers and increase your brand awareness in the market. Buying a packing machine will save you from the exhausting process of manual packing. An automated packaging machine will give you the following benefits.
Cost-effective and efficient production
A single unit of flour packing machine costs a tremendous amount of money, which is a significant investment. But in the long run, the investment will help you reduce the labor costs and eliminate human errors from the process. It can help you reach the high production demand efficiently in a short amount of time. Efficient production of flour packages is necessary in today’s competitive world.
Improved Brand value
Automated packing machines can produce flexible packages. It is easier to create various packages designs with your brand logo on them. It will help your brand to be recognized by your customers and warn trust of your target market. The presentation of your product on the supermarket shelves is an essential factor in attracting potential buyers.
Extended products shelf life
Flour packing machines are essential in retaining the freshness of your flour and increase its shelf life. The material of packages made from these machines is environment-friendly and does not react with your product, keeping it safe and preserving its quality.
Increase reliability and functionality
The automated flour packing machine can perform different packaging processes, like filling, capping, sealing, and labeling, with little human intervention. This automated machine can ensure the reliability of the packaging process with the help of the latest technologies. Also, it can produce an increased number of flour packages per minute compared to manual packaging, helping in fulfilling the market demands.
Improved Ergonomics and lowered risk of employee injury
In manufacturing and packaging industries, where it is common for employees to perform highly repetitive tasks over long shifts, it’s not uncommon for employees to get injured during this process. This injury may vary from superficial skin injuries to work-related musculoskeletal disorders. These sometimes are called ergonomic injuries.
By automated flour packing machines, employees’ workload will decrease, and naturally, the ratio of employees getting injured or suffer from musculoskeletal disorders will also decrease. Process automation systems are already an exceptional fit for repetitive and tedious tasks because these tasks often benefit from consistency. By swapping machines with workers for highly tedious and repetitive tasks, it is possible to increase productivity and reduce workers’ risk of injury.
With automatic packaging, you can be sure that every package is well protected through a standardized packing process. Using a flour packing machine, each product will have a tailored packing design and shape so that you can be sure that the level of protection is the same for every package.
Flour packing machine also has following benefits along with the ones as mentioned earlier:
- It will eliminate potential bottlenecks
- It will eliminate downtime
- It will increase the production speed
- Better customer service
- Types of flour packing machine
- Generally, the flour packing machine can be classified based on the following categories.
- The design of the flour packing machine
- The automation level of the flour packing machine
- Based on flour packing machine design
Inline flour packing machine
The type of flour packing machine which uses an Inline design will pack products in straight and orderly lines. This means that the starting and finishing points of the operating machine are located at the lines opposite end. This type of packing machine design has only single input and output lanes.
The major drawback of this type of design is that it requires ample floor space for its installation. But some packagers still prefer the Inline packing machine because it is easier to inspect each packaging station in these designs. This type of design enhances visibility and makes it easier to check all packages.
Rotary flour packing machine
This type of machine has circular designs; the operation is performed in a circular motion, giving the operator an ergonomic format. Therefore, the Rotary flour packing machine does not occupy ample space to operate. It can easily be confined to a small area without affecting the outcome of the product. Also, the starting and ending points of the operation in the Rotary machine design are close to each other.
For higher production requirements, Rotary flour packaging machines are vastly used. They feature one to four in-feed lanes, but the one-lane machine design is more common and used mainly by entrepreneurs.
Apart from the lanes, there are permanent stations in the rotary flour packing machine. These permanent stations are embedded circularly. Each station performs a selected procedure within the packaging process. These stations can vary from one machine to another, but there will be eight stations.
Based on automation of flour packing machine
Fully automatic flour packing machine
In this design of flour packing machine, the machine will not need monitoring or operation from a human being throughout the whole procedure. The operator just had to enter the appropriate parameters in the machine, and it will do the rest of the job. Moreover, these machines have sensors that help different coordinate pieces of equipment of the machine during the whole packaging process.
For example, the sensor detects if a predetermined fill level is reached, and then it signals the machine to stop the further filling of the package. With the help of these sensors, the whole process of filling and packaging will run automatically and continuously. It will also reduce the human errors caused by manual packaging.
Semi-automatic flour packing machine
This packing machine needs the operator to manually put the pouch or bag in the machine and initiate the packaging process. As the name suggests, some procedures of Semi-automatic machines will work automatically, but the majority of the processes still rely on the operator.
Things to consider before buying a Flour Packing Machine
Buying a Flour Packing Machine that will suit your business is not as easy a task as it seems. You have to do complete research on the qualities each type of machine has to offer before selecting a suitable one for you. The key aspects one should consider are the following:
The type of packaging you will be using will determine the kind of machine appropriate for your brand. Different machines are needed for different packages; for example, bags, pouches, containers all will require different types of machinery.
You have to consider your budget before buying any machinery. Your profit should be your priority, so you should pick the machine that will require less investment and give more profit. For example, a fully automatic packing machine will require massive investment and may not be practical if your business has low production requirements.
Which design will suit your business better Inline or rotary? You should decide that after examining your comfort level with each type of machine. You should also carefully pick the design of your machine, keeping in mind the available floor space in your factory.
You should know your daily production requirements. If you are a small or medium-sized business owner and your business does not require a large amount of production, you can go for semi-automatic machines as they will be more practical. For large productions, a fully automatic packing machine will be more suitable.
VFD, servo motors, electric motor, and vacuum suctions are among the several options you could choose from for your business. You should consult with the manufacturer and explain your demands to them. They can tell you which driving mechanism will be suitable for your factory. As one driving mechanism may be better than another depending upon the product, you needed to be packed. For instance, servo motors will be more effective for filling systems.
Machine control system
The perfect and easy-to-handle control system is necessary to operate the packaging machine efficiently. An integrated PLC and man-machine interface in the fully automated machine is considered the ideal control system for any machine. This type of control system is easier to operate and enhances the efficiency of the packaging machine.
Dust management system
During the whole packaging process of flour, flour has to go through different packaging lines components before reaching the endpoint. The flour may become contaminated with dust during this process. This is a common problem in every packaging industry. This is why dust collectors, dust hoods, dust vacuum stations, scoop feeders, and load shelves are all needed to minimize dust pollution and keep the package free from dust particles. You have to carefully choose your packing machine, keeping this point in mind. As dust-contaminated flour will give your brand a wrong impression in the market, you may lose customers.
It is also a crucial factor to consider before purchasing a new packaging machine. You have to select a material that is least likely to corrode. For this purpose, stainless steel grades 314 and 316 are recommended for the machine’s structure to minimize the possibility of rusting and corrosion.
Machine’s quality standards
On top of your priorities, you should include the quality standards of your packaging machine manufacturers regarding their products. Always pick the product which has satisfied different standards criteria and has certification like CE, CGMP, and ISO. Packaging machinery can be:
- Purchased as standard, off the shelf equipment
- Purchased custom-made or custom-tailored to specific operations
- Purchased refurbished and upgraded
- It was manufactured or modified by in-house engineers and service staff.
- You have to consider all these options before selecting a suitable one for you.
This parameter is different for different machines. Usually, flour packing machine manufacturers will clarify the production capacity of their machines to you. You should select the one which would meet your production requirements. For example, if you own a large flour industry that requires numerous packages to deliver to the market every day, you have to go for the machines that can produce 20 packages per minute. As you already know, the number of packets per minute is different for every type of packaging machine; the prices of these machines may also vary. So carefully choose the one keeping in mind all the aspects that the machine is offering.